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Agglomerating Processes

Fine particles of limestone (flux) and iron ore are difficult to handle and transport because of dusting and decomposition, so the powdery material usually is processed into larger pieces. The raw material's properties determine the technique that is used by mills. 1) SINTER Baked particles that stick together in roughly one inch chunks. Normally used for iron ore dust collected from the blast furnaces. 2) PELLETS Iron ore or limestone particles are rolled into little balls in a balling drum and hardened by heat. 3) BRIQUETTES Small lumps are formed by pressing material together. Hot Iron Briquetting (HBI) is a concentrated iron ore substitute for scrap for use in electric furnaces.